日本佑能UNION 2刃HARDMAX涂层系列 HSB球刀
 
   

日本佑能UNION 2刃HARDMAX涂层系列 HSB球刀

采用新HARDMAX涂层,在硬度不变的基础上耐酸性更强,同时提高了耐磨性从而改善了加工精度!



对于加工40HRC以上的高硬度模具材料,可实现更好的加工效率、长寿命和高质量。
采用新HARDMAX涂层,在硬度不变的基础上耐酸性更强。
适用于水溶性•油性切削油、油雾、气冷等任意一种冷却方式。
球头先端部的负前角设计,提高了耐磨性从而改善了加工精度。
球头外刃侧的弱负前角设计,确保了良好的切削性能从而实现良好的加工面。

可切削材料表:(最合适   合适)
加工材料
碳素钢
 
S45C S55C
合金钢
 SK/SCM SUS
预硬钢
 NAK HPM
淬火钢铸铁铝合金石墨树脂玻璃纤维 树脂钛合金高温合金超硬合金硬脆材料
~55HRC~60HRC~70HRC








柄锥角度仅供您参考。如果担心会干涉工件的话请进行实测 予以确认。请注意刀柄部不要接触工件。
球半径直径公差R精度螺旋角刃数
R0.03~R0.050/-0.01 2刃
R0.1~R30/-0.015
R4~R60/-0.02
*仅 HSB1001-0020-6为单刃。
R精度:±0.005、直径公差:0/-0.015
注意
HSB1001 -0020-6(R0.05)是一个单刃锥度球头铣 刀,锥度为10°(见下图)


共计70个型号  单位(mm)
型号球半径
R
刃长
R
柄锥角度 Bta全长 L柄径
φd
HSB20006-0006R0.030.0611°504
HSB20008-0008R0.040.0811°504
HSB1001-0020-6R0.050.211°506
HSB2001-0010R0.050.111°504
HSB2002-0020-6R0.10.216°506
HSB2002-00300.3504
HSB2003-0030R0.150.316°504
HSB2003-0030-60.3506
HSB2003-00450.45504
HSB2004-0040R0.20.416°504
HSB2004-0040-60.4506
HSB2004-00600.6504
HSB2005-0050R0.250.516°504
HSB2005-0050-60.5506
HSB2005-00750.75504

HSB2006-0060R0.30.616°504
HSB2006-0060-60.6506
HSB2006-00900.9504
HSB2007-0100R0.35116°504
HSB2008-0080R0.40.816°504
HSB2008-0080-60.8506
HSB2008-01201.2504
HSB2009-0130R0.451.316°504
HSB2010-0100R0.5116°504
HSB2010-0100-61506
HSB2010-01501.5504
HSB2010-02502.5504
HSB2011-0160R0.551.616°504
HSB2012-0180R0.61.816°504
HSB2013-0190R0.651.916°504
HSB2014-0210R0.72.116°504
HSB2015-0150R0.751.516°504
HSB2015-0150-61.5506
HSB2015-02002504
HSB2015-02252.25504
HSB2015-04004504
HSB2016-0240R0.82.416°504
HSB2017-0250R0.852.516°504
HSB2018-0270R0.92.716°504
HSB2019-0280R0.952.816°504
HSB2020-0200R1216°504
HSB2020-0200-62606
HSB2020-03003504
HSB2020-06006604
HSB2025-0250R1.252.516°504
HSB2025-0250-62.5606
HSB2025-03753.75504
HSB2025-06006604
HSB2030-0300R1.5316°506
HSB2030-04504.5706
HSB2030-08008706
HSB2040-0400R2416°506
HSB2040-06006706
HSB2040-08008706
HSB2050-0500R2.5516°506
HSB2050-07507.5806
HSB2050-08008806
HSB2050-120012806
HSB2060-0600R36506
HSB2060-09009806
HSB2060-120012806
HSB2080-0800R48608
HSB2080-120012908
HSB2080-140014908
HSB2100-1000R5107010
HSB2100-15001510010
HSB2100-18001810010
HSB2120-1200R6127512
HSB2120-18001811012
HSB2120-22002211012
HSB加工参数表
加工材料预硬钢/淬火钢
NAK
/STAVAX(~55HRC)
淬火钢
SKD11(55~62HRC)
淬火钢
 
HAP10(62~66HRC)
淬火钢
HAP72(66~70HRC)
型号球半径 (mm)刃长
 
(mm)
转速
 (min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
转速
(min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
转速
(min
-1)
进给
 
(mm/min)
ap
(mm)
ae
(mm)
转速
 (min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
20006-0006R0.030.0630,0001000.002以下0.02
20008-0008R0.040.0830,0001300.003以下0.03
1001-0020-6R0.050.230,000300.002以下0.02
2001-00100.130,0002000.004以下0.04
2002-0020-6R0.10.260,0002000.0030.00560,0002000.0020.00360,0001300.0020.00345,000650.0020.003
2002-00300.360,0002000.0030.00560,0002000.0020.00360,0001300.0020.00345,000650.0020.003
2003-0030(-6)R0.150.360,0003500.0060.00845,0003100.0040.00743,5001800.0030.00532,500900.0030.005
2003-00450.4560,0003500.0060.00845,0003100.0040.00743,5001800.0030.00532,500900.0030.005
2004-0040(-6)R0.20.450,0005000.010.0237,5004200.0070.01235,0002400.0050.00826,2501200.0050.008
2004-00600.650,0005000.010.0237,5004200.0070.01235,0002400.0050.00826,2501200.0050.008
2005-0050(-6)R0.250.544,0006500.0150.0433,0005300.010.0230,0003000.0070.0122,5001500.0070.01
2005-00750.7544,0006500.0150.0433,0005300.010.0230,0003000.0070.0122,5001500.0070.01
2006-0060(-6)R0.30.640,0001,1000.030.1330,0001,2000.020.126,5008000.010.07520,0004000.010.075
2006-00900.940,0001,1000.030.1330,0001,2000.020.126,5008000.010.07520,0004000.010.075
2007-0100R0.35137,0001,3500.0450.1728,5001,4000.030.13525,0009000.0150.118,7504500.0150.1
2008-0080(-6)R0.40.835,0001,6000.060.2127,0001,6000.040.1723,5001,0000.020.1217,5005000.020.12
2008-01201.235,0001,6000.060.2127,0001,6000.040.1723,5001,0000.020.1217,5005000.020.12
2009-0130R0.451.332,5001,6500.10.2825,5001,8000.0550.2122,0001,3000.0250.1416,5006500.0250.14
2010-0100(-6)R0.5130,0001,7500.20.424,0002,0000.10.321,0001,7500.050.216,0008750.050.2
2010-01501.530,0001,7500.20.424,0002,0000.10.321,0001,7500.050.216,0008750.050.2
2010-02502.530,0001,7500.10.324,0002,0000.050.221,0001,7500.030.1716,0008750.030.17
2011-0160R0.551.630,0001,9000.210.4322,0002,0000.1050.3219,0001,7500.050.2214,2508750.050.22
2012-0180R0.61.830,0002,0000.220.4620,5002,0000.110.3417,8001,7500.050.2313,3508750.050.23
2013-0190R0.651.930,0002,1500.230.4919,0002,0000.1150.3616,6001,7500.050.2412,4508750.050.24
2014-0210R0.72.130,0002,3000.240.5218,0002,0000.120.3915,7001,7500.0550.2711,8008750.0550.27
2015-0150(-6)R0.751.530,0002,4500.250.5517,0002,0000.120.415,0001,7500.060.2911,2508750.060.29
2015-0200230,0002,4500.250.5517,0002,0000.120.415,0001,7500.060.2911,2508750.060.29
2015-02252.2530,0002,4500.250.5517,0002,0000.120.415,0001,7500.060.2911,2508750.060.29
2015-0400430,0002,4500.150.4517,0002,0000.070.3115,0001,7500.040.2411,2508750.040.24
2016-0240R0.82.430,0002,5500.250.5816,2002,0000.130.4314,2001,7500.060.310,6508750.060.3
2017-0250R0.852.530,0002,6000.260.6115,5002,0000.1350.4613,5001,7500.0650.3210,1008750.0650.32
2018-0270R0.92.730,0002,7000.280.6515,0002,0000.140.4813,0001,7500.070.349,7508750.070.34
2019-0280R0.952.829,0002,8000.30.6914,5002,0000.1450.4912,6001,7500.0750.369,4508750.0750.36
2020-0200(-6)R1228,0002,9000.30.714,0002,1000.150.512,2501,8000.080.359,2009000.080.35
2020-0300328,0002,9000.30.714,0002,1000.150.512,2501,8000.080.359,2009000.080.35
2020-0600628,0002,9000.20.614,0002,1000.10.412,2501,8000.060.39,2009000.060.3
2025-0250(-6)R1.252.524,5002,9500.350.8512,2502,1500.170.610,7001,8500.10.458,0509250.10.45
2025-03753.7524,5002,9500.350.8512,2502,1500.170.610,7001,8500.10.458,0509250.10.45
2025-0600624,5002,9500.260.7512,2502,1500.1250.510,7001,8500.080.48,0509250.080.4
2030-0300R1.5321,0003,0000.4110,5002,2000.20.79,2001,9000.120.556,9009500.120.55
2030-04504.521,0003,0000.4110,5002,2000.20.79,2001,9000.120.556,9009500.120.55
2030-0800821,0003,0000.30.910,5002,2000.150.659,2001,9000.10.56,9009500.10.5
2040-0400R2418,0003,2000.51.39,0002,3000.250.957,9002,0000.150.755,9001,0000.150.75
2040-0600618,0003,2000.51.39,0002,3000.250.957,9002,0000.150.755,9001,0000.150.75
2040-0800818,0003,2000.51.39,0002,3000.250.957,9002,0000.150.755,9001,0000.150.75
2050-0500R2.5515,6003,5000.51.57,8002,5000.251.056,8002,1000.150.855,1001,0500.150.85
2050-07507.515,6003,5000.51.57,8002,5000.251.056,8002,1000.150.855,1001,0500.150.85
2050-0800815,6003,5000.51.57,8002,5000.251.056,8002,1000.150.855,1001,0500.150.85
2050-12001215,6003,5000.51.57,8002,5000.251.056,8002,1000.150.855,1001,0500.150.85

加工材料预硬钢/淬火钢
NAK
/STAVAX(~55HRC)
淬火钢
SKD11(55~62HRC)
淬火钢
HAP10(62~66HRC)
淬火钢
HAP72(66~70HRC)
型号球半径
(mm)
刃长
 (mm)
转速
 
(min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
转速
 (min
-1)
进给
 
(mm/min)
ap
(mm)
ae
(mm)
转速
 
(min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
转速
 (min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
2060-0600R3613,0003,5000.61.86,5002,5000.31.35,7002,2000.214,3001,1000.21
2060-0900913,0003,5000.61.86,5002,5000.31.35,7002,2000.214,3001,1000.21
2060-12001213,0003,5000.61.86,5002,5000.31.35,7002,2000.214,3001,1000.21
2080-0800R489,5003,0000.72.15,2002,2000.41.74,5001,9000.251.353,4009500.251.35
2080-1200129,5003,0000.72.15,2002,2000.41.74,5001,9000.251.353,4009500.251.35
2080-1400149,5003,0000.72.15,2002,2000.41.74,5001,9000.251.353,4009500.251.35
2100-1000R5107,5002,5000.82.54,3002,0000.52.13,7501,7500.31.72,8008750.31.7
2100-1500157,5002,5000.82.54,3002,0000.52.13,7501,7500.31.72,8008750.31.7
2100-1800187,5002,5000.82.54,3002,0000.52.13,7501,7500.31.72,8008750.31.7
2120-1200R6126,2002,0000.933,6001,7500.62.63,1501,5000.3522,3507500.352
2120-1800186,2002,0000.933,6001,7500.62.63,1501,5000.3522,3507500.352
2120-2200226,2002,0000.933,6001,7500.62.63,1501,5000.3522,3507500.352
ap:切深(mm)
ae:切宽(mm)


备注:
  •设备转速不够时,请同比例下调切削量和进给。
  •沟槽加工时,请把进给速度降低到50%。
  •当机床的转速不够时或者加工中发生震动,工具发热的现象时,请把转速及进给速度按同比例下调。
  •工具的突出长超过35mm时,请把条件降低。
  •使用水溶性和油性切削油、油雾、气冷中的任意一种,均可实现稳定加工。
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