日本佑能 UNION 超硬铣刀HRRS系列 避空型圆角刀
 
   

日本佑能 UNION 超硬铣刀HRRS系列 避空型圆角刀

高品质,高性能,实现更长寿命!



独特的圆角R的设计,使得比球刀更大的切削量从而实现大切削。
连接处采用圆弧过渡设计,具有抑制切削阻力、震纹的效果。
也可加工65HRC以下的高硬度材料。

可切削材料表(◎最合适 ○合适
碳素钢
S45C S55C
合金钢
SK/SCM SUS
预硬钢
 NAK HPM
淬火钢铸铁铝合金石墨树脂玻璃纤维 树脂钛合金高温合金超硬合金硬脆材料
~55HRC~60HRC~70HRC



~65HRC












柄锥角度仅供您参考。如果担心会干涉工件的话请进行实测 予以确认。请注意刀柄部不要接触工件。
共计49个型号           单位(mm)
型号直径
φD
圆角半径 CR有效长
R1
刃长
R
首径
φd1
柄锥角度 Bta全长
 L
柄径
φd
HRRS 4020-03-062R0.3621.9116°704
HRRS 4020-05-06R0.5704
HRRS 4030-08-09-33R0.8932.92703
HRRS 4030-08-0916°706
HRRS 4040-03-12-64R0.31243.8216°706
HRRS 4040-03-20-620706
HRRS 4040-05-12R0.51243.82704
HRRS 4040-05-12-616°706
HRRS 4040-05-20-620706
HRRS 4040-10-12R1.01243.82704
HRRS 4040-10-12-616°706
HRRS 4040-10-20-620706

HRRS 4050-12-155R1.21554.8216°706
HRRS 4060-03-186R0.31865.82906
HRRS 4060-03-3030906
HRRS 4060-05-18R0.518906
HRRS 4060-05-3030906
HRRS 4060-10-18R1.018906
HRRS 4060-10-3030906
HRRS 4060-15-18R1.518906
HRRS 4060-15-3030906
HRRS 4060-20-18R2.018906
HRRS 4080-03-248R0.32487.821008
HRRS 4080-03-40401008
HRRS 4080-05-24R0.5241008
HRRS 4080-05-40401008
HRRS 4080-10-24R1.0241008
HRRS 4080-10-40401008
HRRS 4080-20-24R2.0241008
HRRS 4080-20-40401008
HRRS 4080-30-24R3.0241008
HRRS 4100-03-3010R0.330109.8211010
HRRS 4100-03-505011010
HRRS 4100-05-30R0.53011010
HRRS 4100-05-505011010
HRRS 4100-10-30R1.03011010
HRRS 4100-10-505011010
HRRS 4100-20-30R2.03011010
HRRS 4100-20-505011010
HRRS 4100-30-30R3.03011010
HRRS 4120-03-3612R0.3361211.8212012
HRRS 4120-03-606012012
HRRS 4120-05-36R0.53612012
HRRS 4120-05-606012012
HRRS 4120-10-36R1.03612012
HRRS 4120-10-606012012
HRRS 4120-20-36R2.03612012
HRRS 4120-20-606012012
HRRS 4120-40-36R4.03612012
HRRS/HRRS加工参数表
粗加工条件 有效长3D型
加工材料预硬钢/淬火钢 (30~45HRC) (气冷/油雾)淬火钢 (45~55HRC) (气冷/油雾)淬火钢 (55~65HRC) (气冷/油雾)
型号直径
 
(mm)
圆角半径 (mm)转速
 (min
-1)
进给
 
(mm/min)
ap
(mm)
ae
(mm)
转速
 (min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
转速
 (min
-1)
进给
 
(mm/min)
ap
(mm)
ae
(mm)
4020-03-062R0.330,0007,6500.030.4110,0002,1600.080.368,0001,1700.040.36
4020-05-06R0.530,0007,6500.050.7210,0002,1600.140.638,0001,1700.070.63
4030-08-093R0.825,0008,1000.071.0810,0002,9700.160.957,0001,7100.090.95
4040-03-12-64R0.315,0008,5500.050.669,0003,6000.080.626,0002,1600.040.62
4040-05-12R0.515,0008,5500.060.829,0003,6000.100.776,0002,1600.050.77
4040-10-12R115,0008,5500.111.449,0003,6000.161.356,0002,1600.091.35
4050-12-155R1.210,0008,5500.161.808,0004,9500.181.586,0002,1600.141.58
4060-03-186R0.39,0008,5500.080.988,0005,4000.090.876,0002,0700.080.87
4060-05-18R0.59,0008,5500.101.238,0005,4000.111.086,0002,0700.111.08
4060-10-18R19,0008,5500.141.578,0005,4000.141.496,0002,0700.141.49
4060-15-18R1.59,0008,5500.172.168,0005,4000.181.896,0002,0700.181.89
4060-20-18R29,0008,5500.172.308,0005,4000.182.026,0002,0700.182.02
4080-03-248R0.37,0008,5500.031.206,0005,8500.041.044,0002,0700.031.04
4080-05-24R0.57,0008,5500.041.506,0005,8500.051.304,0002,0700.041.30
4080-10-24R17,0008,5500.051.926,0005,8500.061.804,0002,0700.051.80
4080-20-24R27,0008,5500.212.886,0005,8500.232.524,0002,0700.182.52
4080-30-24R37,0008,5500.213.096,0005,8500.232.704,0002,0700.182.70
4100-03-3010R0.36,0008,5500.031.605,0005,5800.041.303,0002,1600.031.30
4100-05-30R0.56,0008,5500.042.005,0005,5800.051.623,0002,1600.041.62
4100-10-30R16,0008,5500.062.575,0005,5800.072.253,0002,1600.052.25
4100-20-30R26,0008,5500.243.605,0005,5800.273.153,0002,1600.183.15
4100-30-30R36,0008,5500.243.865,0005,5800.273.383,0002,1600.183.38
4120-03-3612R0.35,0008,5500.041.934,0007,2900.041.562,0002,2500.031.56
4120-05-36R0.55,0008,5500.052.414,0007,2900.051.942,0002,2500.041.94
4120-10-36R15,0008,5500.073.094,0007,2900.072.702,0002,2500.052.70
4120-20-36R25,0008,5500.274.324,0007,2900.273.782,0002,2500.183.78
4120-40-36R45,0008,5500.274.634,0007,2900.274.052,0002,2500.184.05
对于未登载的型号(有效长5D型)和突出长加长型,请以本加工参数表为基础,使用以下的突出长系数计算。
(有效长5D:有效长/外径φ D = 5)
D:φ2.0~3.0
伸出长比例 L/D转速 (min-1)进给 (mm/min)ap
(mm)
ae
(mm)
~φD×6×1×1×1×1
~φD×7×0.8×0.8×0.8×0.9
~φD×8×0.7×0.7×0.7×0.9
~φD×9×0.7×0.7×0.6×0.8
~φD×10×0.6×0.6×0.6×0.7
D:φ4.0~6.0
伸出长比例 L/D转速 (min-1)进给 (mm/min)ap
(mm)
ae
(mm)
~φD×4×1×1×1×1
~φD×5×0.9×0.9×0.9×0.9
~φD×6×0.8×0.8×0.8×0.9
~φD×7×0.7×0.7×0.6×0.8
~φD×8×0.5×0.5×0.6×0.7
D:φ4.0~6.0
伸出长比例 L/D转速 (min-1)进给 (mm/min)ap
(mm)
ae
(mm)
~φD×4×1×1×1×1
~φD×5×0.7×0.7×0.7×0.8
~φD×6×0.5×0.5×0.6×0.7
D:直径              L:刀具伸出刀柄的长度(mm)
精加工(平面/斜面)   有效长3D形
加工材料预硬钢/淬火钢 (30~45HRC) (气冷/油雾)淬火钢 (45~55HRC) (气冷/油雾)淬火钢 (55~65HRC) (气冷/油雾)
型号直径
(mm)
圆角半径 (mm)转速
 (min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
转速
(min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
转速
 (min
-1)
进给
 (mm/min)
ap
(mm)
ae
(mm)
4020-03-062R0.330,0008500.100.0310,0003550.100.048,0002400.050.03
4020-05-06R0.530,0001,1000.100.0410,0004600.100.058,0003100.050.04
4030-08-093R0.825,0001,1000.100.0410,0006500.100.077,0003500.050.05
4040-03-12-64R0.315,0006200.080.049,0003650.080.046,0002050.040.03
4040-05-12R0.515,0007750.100.059,0004550.100.056,0002550.050.04
4040-10-12R115,0001,1000.100.079,0006500.100.076,0003600.050.06
4050-12-155R1.210,0001,1000.100.118,0006500.100.086,0003600.050.06
4060-03-186R0.39,0005500.160.068,0003000.160.046,0001700.080.03
4060-05-18R0.59,0006900.200.088,0003750.200.056,0002150.100.04
4060-10-18R19,0009750.200.118,0005300.200.076,0003100.100.05
4060-15-18R1.59,0001,2000.200.138,0006500.200.086,0003800.100.06
4060-20-18R29,0001,3850.200.158,0007500.200.096,0004350.100.07
4080-03-248R0.37,0004800.040.076,0002600.040.054,0001450.040.05
4080-05-24R0.57,0005980.050.096,0003220.050.064,0001840.050.06
4080-10-24R17,0008450.050.126,0004550.050.084,0002650.050.07
4080-20-24R27,0001,2000.200.176,0006500.200.114,0003800.100.10
4080-30-24R37,0001,4650.200.216,0007950.200.134,0004650.100.12
4100-03-3010R0.36,0004780.040.085,0002580.040.053,0001470.040.06
4100-05-30R0.56,0005980.050.105,0003220.050.063,0001840.050.07
4100-10-30R16,0008450.050.145,0004550.050.093,0002650.050.09
4100-20-30R26,0001,2000.200.205,0006500.200.133,0003800.100.13
4100-30-30R36,0001,4700.200.255,0007950.200.163,0004650.100.16
4120-03-3612R0.35,0004800.040.104,0002600.040.072,0001450.040.09
4120-05-36R0.55,0005980.050.124,0003220.050.082,0001840.050.10
4120-10-36R15,0008450.050.174,0004550.050.112,0002650.050.13
4120-20-36R25,0001,2000.200.244,0006500.200.162,0003800.100.19
4120-40-36R45,0001,6950.200.344,0009150.200.232,0005350.100.27
对于未登载的型号(有效长5D型)和突出长加长型,请以本加工参数表为基础,使用PDF文件中D-39页的突出长系数计算。
(有效长5D:有效长/外径φ D = 5)
粗加工参数

精加工参数(平面/斜面)

a
p :切深(mm)
ap :切宽(mm)
备注:
  •当机床的转速不够的时候,请按同比例降低转速与进给速度。
  •槽加工时,进给请降到50%以下。
  •以精加工参数的突出长进行计算时,请只下调转速的比例。
  •推荐气冷或油雾。